industry news
Subscribe Now

Samtec Offers Upscreen Testing to Speed Mil/Aero Time to Market

March 31, 2026 [New Albany, IN] — Samtec, Inc., the service leader in the connector industry, now offers in-house Upscreen Testing services to meet the highest levels of reliability assurance required for mission-critical applications. This new service is primarily designed for military and aerospace customers, and the testing is specifically designed for how customers use Samtec’s commercial off-the-shelf (COTS) interconnect products. Each order includes a full test report.

Comprehensive Testing

Upscreen testing at Samtec includes Lot Screen Testing (which incorporates electrical, mechanical, and manufacturing tests) and Qualification Conformance Testing (QCI; which includes lot screen testing as well as shock, vibration, and extended life evaluations). Samtec Upscreen testing incorporates elements of MIL-DTL-55302 as well as NASA’s EEE-INST-002 standards and EIA-364 test methods, depending on customer needs.

Examples of test data captured during Samtec’s Upscreen Testing include insulation resistance (IR)/dielectric withstanding voltage (DWV), mating/unmating, and solderability—similar to what is required by MIL-DTL-55302. Specific test reference documents include: EIA-364-23 (Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets), EIA-364-13E (Mating and Unmating Force Test Procedure for Electrical Connectors and Sockets), EIA-364-20 (Withstanding Voltage Test Procedure for Electrical Connectors), EIA-364-21 (Insulation Resistance Test Procedure for Electrical Connectors), and JEDEC J-STD-002D, Method A (Solderability Test for Component Leads, Terminations, Lugs, Terminals, and Wires).

Advantages of Sample-Size Upscreen Testing

“Using sample-size upscreen testing speeds time to market and cuts costs for Samtec customers,” says Evan Baumer, Applications Engineer, Military & Aerospace, Samtec. “For example, our in-house sample-size lot screening averages about a third of the cost and lead time of production lot testing performed by a third-party test house.” All instruments and measuring equipment used in Samtec’s Upscreen Testing Program are calibrated to National Institute for Standards and Technology (NIST) traceable standards according to ISO 10012-1 and ANSI/NCSL 2540-1, as applicable.

More Information

Samtec’s MAP team is ready to partner with customers to develop a testing approach tailored to specific application requirements. mapsales@samtec.com

To learn more about Samtec Upscreen Testing capabilities, download the Upscreen Testing brochure. samtec-lot-screen-testing-ebrochure.pdf

About Samtec

Founded in 1976, Samtec is a privately held, $1 billion global manufacturer of a broad line of electronic interconnect solutions, including High-Speed Board-to-Board, High-Speed Cables, Mid-Board and Panel Optics, Precision RF, Flexible Stacking, and Micro/Rugged components and cables. Samtec Technology Centers are dedicated to developing and advancing technologies, strategies, and products to optimize both the performance and cost of a system from the bare die to an interface 100 meters away, and all interconnect points in between. With 40+ international locations and products sold in more than 125 different countries, Samtec’s global presence enables its unmatched customer service. For more information, please visit: http://www.samtec.com

Leave a Reply

featured blogs
May 6, 2026
Hollywood has struck gold with The Lord of the Rings and Dune'”so which sci-fi and fantasy books should filmmakers tackle next?...

featured paper

Want early design analysis without simulation?

Sponsored by Siemens Digital Industries Software

Traditional verification methods are failing today's complex IC designs, which require a proactive, early-stage analysis approach. A shift-left methodology addresses IP block integration challenges and the limitations of traditional simulation and ERC tools. Insight Analyzer detects hard-to-find leakage issues across power domains, enabling early analysis without full simulation. Identify inefficiencies earlier to reduce rework, improve reliability, and enhance power performance.

Click to read more!

featured chalk talk

mPOWER® Ultra Micro Power Connectors
Sponsored by Mouser Electronics and Samtec
In this episode of Chalk Talk, Matt Burns from Samtec and Amelia Dalton explore the key features and benefits of Samtec’s mPOWER Ultra Micro Power Connectors, how they simplify power architecture, and where they fit in today’s evolving design landscape—from data centers and industrial systems to advanced computing and beyond.
May 20, 2026
8,392 views