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Revolutionary Hall switches obsolete Reed switches for level sensing

Tiny, contactless and programmable IC delivers failure-free assembly of solutions for liquid level measurement

Tessenderlo, Belgium, 23 June 2022 – Providing better assembly yield and reliability in fluid level measurements, Melexis introduces a unique plug-and-play magnetic switch. The isolated floating output of the MLX92362 only requires power to directly drive the load. Hassle-free assembly is guaranteed thanks to CMOS testability, solder reflow and contactless operation. A series of ICs can be synchronized via the same 3-wire interface.

Based on Triaxis® technology, the MLX92362 and MLX92361 are patented floating switches from Melexis that deliver continuous level sensing. Programmability allows customers to fine-tune their modules, so they are optimized for their specific application. These devices can be factory trimmed (MLX92361) or adjusted at customer’s End of Line (MLX92362).

The new Hall switch devices directly replace reed switches, without the need for implementation changes or additional wiring. They have much smaller dimensions compared to reed switches – providing a 5x reduction in form factor. Without moving parts, these solid-state components offer greater reliability and longer working lifespans. They eliminate mechanical wear and tear issues. The high failure rates that reed switches often exhibit during module assembly are eliminated.

The MLX92362 and MLX92361 both feature fully isolated output for direct load driving, with currents up to 100 mA being switched. These Melexis switches offer a high supply rail versatility with a 4.5 V to 28 V voltage range. Multiple sensors can be connected in a single module and synchronized via the built-in daisy-chain functionality.

Both the MLX92362 and MLX92361 are housed in 6-lead TSOT packages. Their surface mount format simplifies the assembly process through reflow soldering. They support an operational temperature range of -40°C to 150°C.

“The MLX92362 and MLX92361 once again highlight our leadership in magnetic sensor technology, obsoleting mechanical or reed switches for level sensing. Our customers benefit from better quality when implementing liquid level measurement or contactless load switching,” states Dieter Verstreken, Global Marketing Manager Position Sensors at Melexis. “Use of silicon on insulator (SOI) technology provides an output that is completely isolated from the supply voltage. Our advanced Triaxis magnetic sensing leads to far higher accuracy and reliability.”

Samples and an affordable development programming tool are available now.

More details on these Hall switch devices can be found at www.melexis.com/MLX92362

About Melexis
Combining a passion for technology with truly inspired engineering, Melexis designs, develops and delivers innovative micro-electronic solutions that enable designers to turn ideas into applications that support the best imaginable future. The company’s advanced mixed-signal semiconductor sensor and actuator components address the challenges of integrating sensing, driving and communication into next-generation products and systems that improve safety, raise efficiency, support sustainability and enhance comfort.

Melexis is a world leader in automotive semiconductor sensors. Today, on average, every new car produced worldwide contains 13 Melexis chips. Melexis has used its core experience to expand its portfolio of sensors and driver ICs. Now they also meet the needs of smart appliances, home automation, industrial and medical applications. Melexis sensing solutions include magnetic sensors, MEMS sensors (pressure, TPMS, infrared), sensor interface ICs, optoelectronic single point and linear array sensors and Time of Flight. The company’s driver IC portfolio incorporates advanced DC & BLDC motor controllers, LED drivers and FET pre-driver ICs, while Melexis has the know-how and expertise to build bridges between components, allowing them to communicate in a clear and fast way.

Melexis is headquartered in Belgium and employs over 1,500 people in 18 locations worldwide. The company is publicly traded on Euronext Brussels (MELE).

For more information, visit www.melexis.com

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