industry news
Subscribe Now

Valmet supplies the first AI based machine vision system to Progroup’s world record containerboard machine in Germany

Valmet Oyj’s trade press release on March 30, 2021 at 11:00 a.m. EET

Valmet will deliver the world’s first artificial intelligence (AI) based Valmet IQ Web Inspection System (WIS) to Progroup’s paper machine PM2 in Eisenhüttendstadt, Germany. The PM2 has been a world speed record-setter since its start-up by Valmet in 2010. The new machine vision system targets to increase the containerboard machine speed even further.

The order was included in Valmet’s orders received of the fourth quarter 2020.

“We selected Valmet’s machine vision system as it provides the most advanced technical setup on the market. With the use of artificial intelligence, we are consistently continuing Progroup’s strict digitization course. Consistently searching and using innovations is part of our DNA,” says Karl Achleitner, Senior Vice President, Operations Paper, Progroup.

At the core of the solution is the Valmet Industrial Internet (VII) providing the ability to combine data from multiple platforms in the mill and take web inspection analytics to a totally new level. Included in the delivery is a winder control package to take the fullest advantage of the new web inspection capabilities.

“This is the most comprehensive machine vision order we have received, with web inspection and web monitoring fully integrated into the Valmet DNA Automation System. For the first time, the Valmet Industrial Internet enables the real-time combination of WIS data with other process and quality system information to radically improve problem solving efficiency. With advanced data processing, defect and anomaly prediction is vastly improved and changes or interruptions to production can be reduced more effectively,” says Marko Toskala, Director, Quality Management Systems, Automation, Valmet.

Progroup’s PM2’s last 24-hour world record of 1,751 m/min was set in 2019. During the record run, the 10.85-meter-wide PM2 produced corrugating medium at a basis weight of 80 g/m² with an overall efficiency of 94 percent, which was the seventh PM2 world record overall.

“The achieved world records are irrefutable proof of the outstanding technology Progroup and Valmet have built into the PM2 and the excellent expertise with which our employees maintain and operate the machine. What is outstanding is that the PM2 is still setting new records over 10 years after it was commissioned, thanks to the perfect interaction between people and technology,” says Karl Achleitner.

Further details about Valmet’s delivery

The Valmet IQ Web Inspection System (WIS) utilizes 8K cameras that provide new AI assisted information to help reduce the origins of web defects. The extensive Valmet IQ Web Monitoring System (WMS) with 53 cameras will enable fast and easy root cause analysis of web breaks. Full integration with the Valmet DNA Automation System coupled with Valmet Industrial Internet (VII) applications enables full use of available data to quickly guide users to specific quality or runnability problems and enable pre-emptive changes in machine operations to optimize machine efficiency and product quality.

Information about the customer Progroup AG

Progroup AG, located in Landau in the German state of Rhineland-Palatinate, Germany, is one of the leading manufacturers of containerboard and corrugated board in Europe. Since it was founded in 1991 in Offenbach/Queich, the company has been pursuing a consistent growth strategy which, in addition to technological leadership, is also based on the use of innovative and environmentally friendly production technologies. Progroup operates production sites in six countries in Central Europe. These currently include three paper factories, eleven corrugated sheet board plants, a logistics company and an RDF power station. With 1,293 employees, the company generated sales of around 887 million euros in 2019.

One thought on “Valmet supplies the first AI based machine vision system to Progroup’s world record containerboard machine in Germany”

Leave a Reply

featured blogs
Jun 23, 2021
Sr. VP of Engineering Jumana Muwafi explains the role of semiconductor IP development in electronic design automation & shares advice for women in leadership. The post Q&A with Jumana Muwafi, Sr. VP of Engineering: Pushing the Envelope on IP Innovation appeared fir...
Jun 23, 2021
PCB design complexities increase with the increase in the number of parts and layers in a design. For creating these complex designs with maximum efficiency, the design tool should be equipped with... [[ Click on the title to access the full blog on the Cadence Community sit...
Jun 23, 2021
Samtec presented a proof-of-concept demonstration of our new waveguide technology at IMS 2021 in Atlanta, Georgia. In this video, filmed at the show, Mike Dunne, Samtec’s Director of RF Business Development, gives us an update on the new technology and walks us through ...
Jun 21, 2021
By James Paris Last Saturday was my son's birthday and we had many things to… The post Time is money'¦so why waste it on bad data? appeared first on Design with Calibre....

featured video

Reduce Analog and Mixed-Signal Design Risk with a Unified Design and Simulation Solution

Sponsored by Cadence Design Systems

Learn how you can reduce your cost and risk with the Virtuoso and Spectre unified analog and mixed-signal design and simulation solution, offering accuracy, capacity, and high performance.

Click here for more information about Spectre FX Simulator

featured paper

Create Your Own Custom Chip for Less than $10K

Sponsored by Efabless

Imagine what your team could create if you could develop a custom analog/mixed-signal chip for under $10K. Efabless provides a pre-designed carrier chip which includes a RISC-V processor and subsystem along with ten square millimeters of customizable area, bundled together on a wafer shuttle targeting SkyWater's 130nm process and supported by open-source or proprietary tools for just $9,750.

Click to learn more

Featured Chalk Talk

Transforming 400V Power for SELV Systems

Sponsored by Mouser Electronics and Vicor

Converting from distribution-friendly voltages like 400V down to locally-useful voltages can be a tough engineering challenge. In SELV systems, many teams turn to BCM converter modules because of their efficiency, form factor, and ease of design-in. In this episode of Chalk Talk, Amelia Dalton chats with Ian Masza of Vicor about transforming 400V into power for SELV systems.

Click here for more information about Products by Vicor