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Imec first to stack FinFETS with 45nm fin pitch using sequential 3D integration

SAN FRANCISCO (USA), DECEMBER 3, 2018 At this week’s IEEE IEDM 2018 conference, imec, the world-leading research and innovation hub in nanoelectronics and digital technologies, presents a first demonstration of 3D stacked FinFETs on 300mm wafers using a sequential integration approach with a 45nm fin pitch and 110nm poly pitch technology. The top layer consists of junction-less devices fabricated at a temperature below 525 degrees Celsius in a silicon layer transferred by wafer-to-wafer bonding. The excellent performance of the resulting stack demonstrates how the 3D sequential approach can be deployed to obtain an aggressive device density at advanced nodes.

Sequential-3D integration (S3D) involves the vertical integration of sequentially processed device layers. The technique is slated to enhance device density per chip area, reduce the length of the interconnection lines, and facilitate the co-integration of heterogeneous device technologies. A major technological challenge though is the restricted thermal budget for the top layer processing. At too high temperatures, the bottom tier devices, interconnect layers and wafer bonding dielectric may be impacted. But a limited temperature on the other hand may result in a performance degradation for the top layer and mismatch between the two tiers.

Imec first processed bottom devices using a 300mm silicon bulk FinFET flow featuring a 45-nm fin pitch, a 110 nm gate-pitch and a high-k last replacement metal gate. The top silicon layer is then transferred onto the bottom device layer by wafer-to-wafer bonding with a bonding dielectric stack scaled down to 160nm. On that top silicon layer, FinFET devices are then processed at a temperature below 525 degrees Celsius. The high-precision alignment with the last-processed interconnects in the bottom layer is done using an immersion 193nm lithography stepper. The resulting top tier devices show a performance on par with high-temperature bulk FinFETs for low stand-by power applications (LSTP). This demonstrates the suitability of this technology to enable applications combining analog/LSTP top tier devices on High Performance (HP) bottom tier devices.

“With this process, we managed to solve many of the outstanding challenges of sequential 3D processing. An example is the extremely precise alignment of the first-processed top layer with the last-processed bottom layer, which we managed using 193nm immersion lithography,” commented Nadine Collaert, program director at imec. “These results demonstrate the suitability of the 3D sequential approach for an aggressive device density enhancement at future technology nodes.”

About imec

Imec is the world-leading research and innovation hub in nanoelectronics and digital technologies. The combination of our widely acclaimed leadership in microchip technology and profound software and ICT expertise is what makes us unique. By leveraging our world-class infrastructure and local and global ecosystem of partners across a multitude of industries, we create groundbreaking innovation in application domains such as healthcare, smart cities and mobility, logistics and manufacturing, energy and education.

As a trusted partner for companies, start-ups and universities we bring together more than 4,000 brilliant minds from over 85 nationalities. Imec is headquartered in Leuven, Belgium and has distributed R&D groups at a number of Flemish universities, in the Netherlands, Taiwan, USA, China, and offices in India and Japan. In 2017, imec’s revenue (P&L) totaled 546 million euro. Further information on imec can be found at www.imec-int.com.

Imec is a registered trademark for the activities of IMEC International (a legal entity set up under Belgian law as a “stichting van openbaar nut”), imec Belgium (IMEC vzw supported by the Flemish Government), imec the Netherlands (Stichting IMEC Nederland, part of Holst Centre which is supported by the Dutch Government), imec Taiwan (IMEC Taiwan Co.) and imec China (IMEC Microelectronics (Shanghai) Co. Ltd.) and imec India (Imec India Private Limited), imec Florida (IMEC USA nanoelectronics design center).

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